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Model YF-QTF6-30 Distributing in Layer Automatic Block
Forming
Machine
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Pictures
of Our Products |
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| 一、Technical
Performance Introduction:
Model YF-QTF6-30 Distributing in
Layer Automatic Block Forming Machine is a new product of
Tianjin YinFeng Complete Sets of Machine Tool Equipment
Company, ltd. Its main body works by means of table-typed
vibration method, which can reach the most efficient vibration
through the design of double-axles structure. The units of the
equipment consist of a module architecture. As a result, it
will be potentially expanding. Such architecture also allows
for coordination and adaptation if production line is
installed by need.
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一、Flow c
hart:
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二、Systematic C
haracteristics：
1、Way of Molding ：adopts
vertical-oriented table-typed vibration，with the upper-mold pressed
and vibrating, forming the shape.
Block-Conveying System：the
Frequency-change Speed Controller makes the transmission of block
lumps smoother, able to avoide internal damage.
2．Hydraulic System：the advanced
designing of an integration of cutting and gathering-together
technology resulting from Chinese-German joint venture ,is
reasonably distributed and compactly laid out as a whole, endowed
with a high stable performance.
3．Electrical Appliance System：It
applies an international-standard program-controlled
appliance(microcomputer).The perfect function and compact structure
provide strong and reliable anti-interference. There is a display
screen for operators on the control panel( which is already
developed and displayed in Chinese) and the producing process will
be automatically supervised accurately. Import components are
applied throughout and relevant programs are interlocked. Beside of
this, automatic checking and calculating is also set up.
4．Manual and automatic work：integrated
circuit control, the machine has a complete set of appropriate
magnetic switch controller, hand-operated switch controller as well
as functional controlling button. These tiny fits are easily used
but very safe and reliable.
三、Application
Scope：
This device can be able to mold either
standard or unstandard
blocks, different shape with different mold container, such as wall
block, one side ground block and other special blocks, especially
ceramsite blocks. Because of the device’s good adaptive
property, it is widely used, either solo
use or match use as the main
producing body, among large, middle-scale and small-scale
companies.
四、Construction c
haracteristics
1、High independency of each unit;efficient adaptability for
different blocks.
2、The unique four-axles bottom vibration system
is both reasonably laid out and compactly constructed,making the
molded block lumps complete, compact and even in strength.
3、One
time molding bearing out six blocks, the machine is in accord with
scientific stacking approach.
4、Artistic and dignified in
external appearance, reliable and convenient in usage,greatly
lightening the labor work.
5、Both hydraulic-driven and
mechanical-driven are available for purpose of hand-operating and
automatic-operating.
6、Equiped with Laye-distributing color
block system and thus can? produce color wall block and various
interlocked pavement block with good quality.
7、The mold
container ,as a result of reasonable construction and exquisite
materials, is durable without changing shape. Also the accurate
dimension of its production is guaranteed
五、Construction C
haracteristics：
1、High independency of each
unit;efficient adaptability for different blocks.
2、The
unique four-axles bottom vibration system is both reasonably
laid out and compactly constructed,making the molded block
lumps complete, compact and even in strength.
3、One time
molding bearing out six blocks, the machine is in accord with
scientific stacking approach.
4、Artistic and dignified in
external appearance, reliable and convenient in usage,greatly
lightening the labor work.
5、Both hydraulic-driven and
mechanical-driven are available for purpose of hand-operating
and automatic-operating.
6、Equiped with Laye-distributing
color block system and thus can? produce color wall block and
various interlocked pavement block with good quality.
7、The
mold container ,as a result of reasonable construction and
exquisite materials, is durable without changing shape. Also
the accurate dimension of its production is
guaranteed
Production technique and
main device components：
This production line uses only one
Concrete Block Machine as the dominating
body.
Component
equipments include:
1、 Concrete mixer
1
set（quadratic distribution 2 sets）
2、 Belt type
conveyor 1 set(quadratic
distribution 2 sets)
3、 Block
Machine
1 set
4、
Mold
several sets
5、 Support
plate ≥1500
pieces
Product and productivity of Type
YF-QTF6-30 Block Machine |
Type of production |
specification
L*W*H |
Production per cycle |
Production per hour
(block/cubic
meter) |
Overall output per manshift
（8hours
(block/cubic meter)） |
Annual production（double shifting for
300days）
(wegabit/ten thousand cubic
meter) |
Block |
390*190*190 |
6 |
900 /12
|
7200 /101 |
432 /6
|
Block |
390*240*190 |
3 |
600 /11
|
480086/
|
288 /5.1
|
Standard block |
240*115*53 |
26 |
6480 /9.5
|
51840/76 |
3110 /4.5 |
Cork brick |
240*115*90 |
14 |
2700 /6.7
|
21600 /54
|
1296 /3.2 |
Cork brick |
240*115*115 |
14 |
2700 /8.5
|
21600 /69 |
1296 /4.1 |
Paving brick |
100*200*60 |
16 |
4000 /80
square meters |
32000 /640 square meters |
1344 /27
square meters |
Paving brick |
200*400*80 |
4 |
1200 /96
square meters |
9600 /768 square meters |
403 /32
square
meters |
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六、Manufacturer’s price for
complete equipment YF-QTF6-30 Distributing in Layer
Automatic Block Machine：
1、Factory price for one time distributing
device：(producibility: load-bearing, hollow, standard
and paving bricks.)
YF-QTF6-30A
mainframe 1 set 200,000
rmb
mold
pattern 1suit（from
German） 15,000
rmb
YF-JS500 stirring
mill 1set 30,000
rmb
belt
conveyor 1set 10,000
rmb
Total factory price
for complete
equipment： 255,000rmb |
2、Factory price for quadratic
distributing device：
（producibility:color
mattess，load-bearing, hollow, standard and paving
bricks.）
YF-QTF6-30A-2
mainframe 1set 220,000rmb
mold
pattern 1set（from
German） 15,000rmb
YF-JS500 stirring
mill 1set
30,000rmb
YF-J150 stirring
mill 1set
5,000rmb
belt
conveyor
2set
20,000rmb
Total factory
price for complete equipment:
290,000rmb
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七：Investment
analysis：
（一
）Cost analysis of concrete block
project:
equipment
investment：255,000rmb
gross investment：
500,000rmb
block hollow rate 43%，concrete mixure
ratio：
water：cement：sand：stone=0.4:1:2.2:4.4
To
produce45,000 cubic meters concrete blocks a year will
need：water：2950t
cement：7374.4t sand：16223.6t
stone：32447.25t
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| project |
unit (ten thousand) |
numerical value |
Notes |
Raw materials |
Ten thousand |
390 |
cement：330rmb/t，sand、stone：30rmb/t，water：2rmb/t |
Power consumption |
Ten thousand |
10.25 |
Gross power 50 kilowatt，light 2
kilowatt，average service
power：55%；electrical c
harge:0.6rmb/kilowatt-hour |
Labor cost |
Ten thousand |
23.04 |
24 workers for double
shifting，approximately 800rmb/person a month |
Depreciation of equipment |
Ten thousand |
4.12 |
Depreciated per 10 years |
Administrative expenses |
Ten thousand |
5 |
|
Marketing cost |
Ten thousand |
10 |
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Amount ? |
Ten thousand |
442.41 |
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Annual proceeds of sale：supposing 160rmb per
cubic meters,and yearly capacity 45,000 m3*80%:
yearly
proceeds=160rmb/m3*45000m3*80%=5,760,000rmb
economic
benefits analysis：
ROI((return on
investment)=5,760,000-4,424,100rb/500,000rmb =260%
cost analysis of fly ash brick project
equipment
investment：255,000rmb
gross investment：
500,000rmb
block hollow rate43%，fly ash brick mixture
ratio（fly ash brick taking up 50%）：
water：cement：fly
ash：slag：additive=0.4:1:5.5:2.2:1.97
To produce45,000
cubic meters concrete blocks a year will
need：
water：1205t fly ash：16567.1t
slag：6627t
cement：3012.2t additive：5934t
economic cost analysis |
project |
unit |
numerical value |
notes |
Raw materials |
Ten thousand |
118.63 |
cement：330rmb/t，additive：32rmb/t，water：2rmb/t |
Power consumption |
Ten thousand |
10.25 |
Gross power 50 kilowatt，light 2
kilowatt，average service
power：55%；electrical c
harge：0.6rmb/kilowatt-hour |
Labor cost |
Ten thousand |
23.04 |
24 workers for double
shifting，approximately 800rmb/person a
month |
Depreciation of equipment |
Ten thousand |
4.12 |
Depreciated per 10
years |
Administrative expenses |
Ten thousand |
5 |
|
Marketing cost |
Ten thousand |
10 |
|
amount |
Ten thousand |
171.04 |
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|
Annual proceeds of
sale：supposing 120rmb per cubic meters,and yearly
capacity 45,000 m3*80%:
yearly proceeds
=120rmb/m3*45000m3*80%=4,320,000rmb
economic
benefit analysis：ROI=
（4,320,000rmb-1,710,400rmb）/500,000rmb=521%
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| (二)Cost
analysis of concrete floor brick
project |
Equipment
investment：29,000rmb
gross investment：
500,000rmb
height of floor brick is 60mm,height
of understratum is 54mm,height of surface is 6mm,
the mixture ratio is：
for floor
brick：water：common
cement：grit：stone=0.4:1:4.4:2.2
for surface
brick：water：white cement：fine sand：painting
material=0.35:1:2:0.05
take undulation-type
floor brick for instance（112.5*225*60）：molding
cycle is 20-30 second；molding pieces
12pieces/panel；to produce 260,000 square meters
color concrete floor brick one year(double shifts)
should need：
water：1615t common cement：4036.5t
grit：17760.6t ???stone：8880.3t
water：369.2t
white cement：1055.3t ine sand：2111t ??
painting
material：52.78t
Cost
analysis of concrete floor brick
project
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| Economic
cost analysis |
| project |
unit |
numerical value |
notes |
Raw materials |
Ten thousand |
287.69 |
Common
cement：330rmb/t，grit:25rmb/t，water：2rmb/t
?stone：30rmb/t；white cement：380rmb/t；fine
sand;30rmb/t；painting material ：7000rmb/t |
Power consumption |
Ten thousand |
18.28 |
Gross power 50 kilowatt，light 2
kilowatt，average service
power：55%；electrical c
harge：0.6rmb/kilowatt-hour |
Labor cost |
Ten thousand |
23.04 |
24 workers for double
shifting，approximately 800rmb/person a
month |
Depreciation of equipment |
Ten thousand |
4.12 |
Depreciated per 10
years |
Administrative expenses |
Ten thousand |
5 |
|
Marketing cost |
Ten thousand |
10 |
|
amount |
Ten thousand |
348.13 |
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Annual proceeds of
sale：calculated at 25rmb per square meters，then
the annual products should be assessed at
260,000m2.
yearly proceeds
=25rmb/m2*260000m2*80%=5,200,000rmb
economic
benefit
analysis：ROI=5,200,000rmb-3,481,300rmb/500,000=343%
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